Industrial Machine Assembly
PCT excels at delivering turnkey solutions for industrial processes due in large part to our in-house machine assembly capabilities. Our craftsman can provide the fabrication and assembly of everything from structural components to pipe fitting for hydraulics, pneumatics, water or natural gas to high vacuum components to material conveying systems to unwind and rewind equipment and many other areas. We also provide, with every project, complete final inspection including precision alignment checks and leak testing.
PCT has a specific expertise in conducting helium leak testing of all types of vacuum components & hermetically sealed assemblies. Bellows, gas panels, pressure vessels, vacuum chambers, semiconductor assemblies & components are just a few examples of parts that our specialists can leak test either in our shop or yours.
Mechanical Fabrication Services
PCT's mechanical fabrication team is ready to be your source for industrial fabrication and assembly solutions. We can manufacture from your design or we have the in-house capabilities to enhance your sketch or idea into a complete set of AutoCAD drawings or a SolidWorks 3D model.
Our craftsmen have extensive experience in industrial machine building and fabrication services.
Additionally, PCT's relationships with key vendors help to provide you with a single source solution for a wide range of services.
Services:
- Specification and purchasing of necessary materials and components
- Cutting and forming of structural members
- Precision welding for mild steel, stainless steel and aluminum by ASME/ASW certified welders
- In house machining capabilities
- Assembly from simple platforms to complex machinery
- Painting of finished equipment
- Precision alignment
- Multi-step testing procedure to ensure high quality fabrications and assemblies
- Testing to assure correct operation
- Updates to documentation set
- Delivery to your site
- Installation and erection supervision
As part of Team PCT, our mechanical fabrication group also has access to engineering, design and panel assembly resources. The team has completed hundreds of successful projects which gives them the practical experience developed on the plant floor needed to provide a complete solution.
Experience:
- Custom Fabrications and Platforms
- Safety Guards and Fences
- Material Handling Equipment
- Slitting and Winding Equipment
- Test Stands
- Process Equipment
- Equipment Control Houses
- Combustion Equipment
- Application of hydraulic, pneumatic, and electrical components
Shop Resources:
- 30,000 sq. ft. manufacturing and assembly space
- Crane capacity of 10 and 25 tons
- MIG, TIG, and stick welding equipment
- 10' x 40' clamping table for improved assembly accuracy
- Plasma cutting capabilities
- Milling machines, lathes and brake-press
- Pipe threading and crimping for hydraulic, pneumatic and water piping
Electrical Panel Fabrication Services
PCT's panel fabrication team is experienced in providing our customers with solutions to their electrical control panel assembly needs. We have successfully provided hundreds of industrial control panels in our 20-year history. We are prepared to work from your design or to enhance your sketch with our in-house design and engineering capabilities.
PCT can provide:
- Purchasing of necessary components
- Layout of the subpanel, operator panel or control console
- Mounting and installation of the components
- Wiring between components
- Printing and applying labels to terminal blocks, components, and both ends of all wires to aid in maintenance and troubleshooting
- Checkout and testing of the control panel
- Update the documentation set to show the panel "as-built"
- Delivery of the completed control panel
Each control panel must pass a 17-step quality checklist prior to shipment. PCT's shop is fully equipped to power-up and operate control systems if required. PCT can also provide panels that meet the stringent U.L. and CE requirements including the complete documentation set.
As part of Team PCT, our panel fabrication group also has access to a full range of engineering, design and mechanical fabrication resources.
Assembly and Testing
Whenever possible PCT prefers to completely assemble and test equipment in our shop before it is shipped. We can perform any modifications or corrections much more efficiently here than on-site. Our facility is designed with the flexibility and utility capacity to accommodate a wide range of system requirements. We invite our customers to send their operators and maintenance staff to PCT to participate in the acceptance testing process. This is a very effective time to learn the system and ask questions of the engineers, designers, programmers, or craftsmen.
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